Renewables
A REPUTATION FOR EXCELLENCE, INNOVATION AND RELIABILITY
You may know Barnhart Crane for our excellent reputation for lifting, heavy rigging and heavy hauling, but we lead the way in erecting wind turbines as well.
We understand the unique needs of wind energy construction and that every project comes with its own set of challenges. That's why we're committed to providing our customers with efficient and innovative solutions to meet their every need.
Maintenance
Barnhart has not only developed a reputation for excellence, innovation and reliability for site erection and mechanical completion of wind power generating devices, but also for ongoing maintenance and repair.
There is a critical need to maintain and repair the thousands of wind turbines in use across the nation, and we have innovated new equipment that allows for the repair or even replacement of these components without the need for a crane. That means with Barnhart, your wind turbines get back online faster and with lower maintenance costs. That's the Barnhart advantage.
Major Component Replacement Services:
- Blade and blade bearing exchanges
- Gearbox exchanges
- Generator exchanges
- Main shaft replacement
- Catastrophic blade failure recovery
- Component storage maintenance
- Cracked hub replacement
- Yaw bearing replacement
- Erection/dismantle
- Thermal event emergency and engineering services
- Craneless blade and bearing exchanges
- Turbine component hauling – nacelles, blades and tower sections
Offshore
Barnhart is an onshore wind industry leader that’s more than prepared to support our customers’ offshore wind project needs.
Longstanding History
- We were the first company in the nation to be granted an intermodal contract carrier permit by the ICC.
- We’ve been serving the Northeast for 100-plus years.
- We've been a service provider for the Virginia Port Authority for 70 years.
- Other customers served include Newport News, Virginia International Terminals and Norfolk Ports.
© Elevon 2020
Superior & Specialized Equipment
- We offer heavy lift transport engineered solutions to move the largest components from shore to ship, including cranes, trailers, barges, tug, rigging, heavy hauling, warehousing and equipment installation services.
- We bring a fleet of ABS class “All-Ocean” barges with RORO capability.
© Elevon 2020
Knowledge and Expertise
- We have the capability and understanding to help with marine planning, including sounding surveys, load securement plans & RORO logistics.
- Our specialized team can also assist with route development, permits, DOT and utility coordination, engineering studies, risk assessments and feasibility studies.
© Elevon 2020
Global logistics reach through Elevon partnership. Experienced integrated solutions across the logistics chain. Active management of project risk through early planning, delivering fit for purpose facilities, equipment, contractors and process management
Construction
At Barnhart, we have a longstanding history with the wind construction market. In fact, we've been involved in the construction of wind sites for 20 years in the United States.


Our specialized team has significant experience with all major turbine platforms, including:
- Vestas
- GE
- Siemens
- Acciona
- Suzlon
- Gamesa
- Senvion/REPower
- Clipper
- Nordic
- DeWind
- Goldwind
- Ogin
Major Wind Maintenance Services
- Blade and blade bearing exchanges
- Gearbox exchanges
- Generator exchanges
- Main shaft replacement
- Catastrophic blade failure recovery
- Component storage maintenance
- Cracked hub replacement
- Yaw bearing replacement
- Erection/dismantle
- Thermal event emergency services
- Craneless blade and bearing exchanges
- Turbine component hauling – nacelles, blades, and tower sections
Projects
Component Removal and Replacement
Barnhart was hired to do 19 turbine repowers at a wind farm in Kansas. One turbine rotor was problematic because it had seized in a position that would not
Learn MoreCraneless Blade Bearing Exchange
Barnhart was hired to exchange blade and pitch bearings ata wind farm in Texas. The team employed a new “craneless” method. This method utilizes a
Learn MoreBlade Removal
Barnhart was tasked with multiple projects in Canada in Nova Scotia and Prince Edward Island over the course of a month. At Price Edward Island, the crew
Learn MoreWind Blade Exchange
A customer needed blades repaired at a site in Kansas and turned to Barnhart to improve their costs and schedule. The towers were over 375’ tall and the
Learn MoreEmergency Blade Removal
Barnhart was called to a wind farm in Iowa to remove a broken blade from a turbine. The rotor was locked out in a 12 o'clock position, with the broken
Learn MoreGearbox Removal and Replacement
Barnhart was contracted to provide turnkey service for the removal and replacement of five Clipper wind turbine gearboxes on 80m hub height wind turbines.
Learn MoreMain Bearing Removal and Replacement
Barnhart was called upon by a customer to support the removaland replacement of three failed main bearings at a wind sitein Kansas. The OEM Standard
Learn MoreWind Turbine Installation
Barnhart was contracted by a wind farm located in Washington state to erect 127 Vestas 1.8MW V80 wind turbines in mountainous terrain.
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