Projects & Case Studies· Remove and Replace ·Nuclear
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At a Mississippi nuclear station, Barnhart played a critical role in a major plant uprate project — managing the lift, transport, and handling of over 19 million pounds of equipment to support a power increase.
Key components replaced included:
Main transformers
Feedwater heaters
Reactor feed pumps
Generator and turbine components
All retired equipment was safely relocated to an on-site mausoleum storage facility.
To meet the demanding schedule, Barnhart ran parallel operations with 150+ crew members and coordinated over 300 trucks for mobilization. A dedicated logistics team managed field crews and subcontractors, while custom tools were fabricated and delivered as needed.
Despite the scale and complexity, Barnhart improved timelines across every scope — a result of outstanding planning, engineering, and execution in the field.
80,000 Pound Kiln Installation Project
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Alternate Approach: One-Lift Vessel Removal
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Cost Effective Approach to Up-Ending and Down-Ending a Power Plant Generator
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Cutting Cost, Saving Time: Inside a Stabilizer Vessel Replacement Project
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Lifting & Setting a 200 Ton Concrete Cap on a Historic Span Bridge
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Non-Conventional Approach to Indiana Ball Mill Removal and Replacement Project
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Problems Arise: Crafting Solutions During a Successful Steel Mill Installation Project
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Safe and Efficient Rooftop Unit Installation
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Smarter Dryer Replacement Inside a Tight Paper Mill Layout
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Start to Finish: 200-Ton Caisson Transport
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Successful Completion of Industrial Mining Project During Time Sensitive Outage
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Using a Custom Lifting Beam to Replace Transformer Radiators
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Barnhart’s Knoxville Team Delivers Big
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135-Foot Ship Lift | Barnhart Heavy Lift Cranes Barge Loading & Marine Logistics
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160-Foot Conveyor Lift and Set | Barnhart Project Spotlight
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Custom Tools and Strand Jacks: Solving a Nuclear Outage Challenge
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Barnhart’s Big Lift: Semiconductor Mega-Project
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Barnhart’s 380K lbs Generator Transport Across 1,800 Miles
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Inside the Move: 400,000 Pounds of Engineering Precision
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Barnhart Data Center Tools: Safer, Faster Solutions for Complex Installs
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Building the Ultimate Video Display: A 750-Ton Project at Bristol Motor Speedway
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Designing a Cost Effective Solution for Installing Nuclear Feedwater Heaters
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Finding the Best Approach to Replace Stacked Heat Exchangers
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Innovative Engineering: Heat Exchanger Replacement Completed in One Shift
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Installing the World's Largest Four-Sided Video Screen
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Intricate Removal Process of a Nuclear Steam Dryer
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Kiln Swap in Tight Quarters
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More Than Movers and Lifters: Advanced Planning and Engineering
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Safely Tackle Tight Deadlines: Innovative Approach to Offloanding 5,000 Lb Generator
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Smart Planning, Safe Execution: Industrial Screener Swap in California
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Tackling Unplanned Delays with Innovative Solutions: Nuclear Reactor Head Replacement
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The Importance of Planning: Project Planning Saves Valuable Time
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Tight Airspace, Big Lift: Setting HVAC Units
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When Access is Tight, MOCCS Delivers: Pipe Replacement Project
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Restacking a 430 Ton Generator On-Site: Tailling Beam & Telescoping Hydraulic Gantry
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Combining Systems to Move Hard-to-Reach Parts
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Precision Tilt of 430-Ton Power Generator in Tight Clearance
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10 Components Moved, 4 Days Saved — Nuclear Success Story
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Critical Motor Remove & Replace with Drastically Reduced Downtime and Cost
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How Barnhart Removed and Replaced a 58' Deaerator Ahead of Schedule
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Innovative Approach for Converter Removal and Replacement
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Innovative Motor Removal with Limited Clearance
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Nuclear Plant Power Increase - Efficient Removal and Replacement of Equipment
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"So let's see what 36 axles and a million pounds looks like..."
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Barnhart’s Goldhofer Platform Trailers: Modular Power for Heavy Transport
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Completing Remove & Replace Days Ahead of Schedule with Custom Engineering
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Going the Distance: Transporting International Cargo Over 1,100 Miles
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Hauling a Huge Rotor Through Small Town Streets
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Hauling and Setting Multi-Story Refinery Modules
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Heaviest Cargo Ever Moved Across Mobile Bay
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How We Simplify Super Heavy Transport - Project Cargo Logistics
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If There's a Will, There's a Way: Transporting Oversized Loads at a Nuclear Power Station
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Italy to Illinois: Transport and Installation of Four Texas Towers
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Massive Coils Travel 49,000+ Accident-Free Miles
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Moving 100+ Ton Components Two Stories High and Ahead of Schedule
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Transport Over Rivers and Roads, Turbine Haul and Installation
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Transporting a Massive Component Through a Snowy Minnesota Town
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Turnkey Solutions for Project Cargo
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Using Custom Solutions for Over the Road Transport | Barnhart Heavy Transport
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