Projects & Case Studies· Engineering and Project Planning ·Pulp and Paper
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When critical equipment needs to be set fast and safely, Barnhart delivers.
In this turbine and generator install, our team was tasked with offloading and setting two massive components, one weighing over 200,000 lbs, on a tight schedule. Instead of using the typical four-legged gantry, Barnhart engineered a more efficient two-leg gantry and slide system that cut assembly time in half.
By combining streamlined equipment with disciplined safety practices, including mandatory toolbox talks and hazard analysis, we kept the job on track and on schedule.
80,000 Pound Kiln Installation Project
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Alternate Approach: One-Lift Vessel Removal
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Cost Effective Approach to Up-Ending and Down-Ending a Power Plant Generator
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Cutting Cost, Saving Time: Inside a Stabilizer Vessel Replacement Project
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Lifting & Setting a 200 Ton Concrete Cap on a Historic Span Bridge
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Non-Conventional Approach to Indiana Ball Mill Removal and Replacement Project
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Problems Arise: Crafting Solutions During a Successful Steel Mill Installation Project
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Safe and Efficient Rooftop Unit Installation
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Smarter Dryer Replacement Inside a Tight Paper Mill Layout
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Start to Finish: 200-Ton Caisson Transport
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Successful Completion of Industrial Mining Project During Time Sensitive Outage
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Using a Custom Lifting Beam to Replace Transformer Radiators
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Barnhart’s Knoxville Team Delivers Big
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135-Foot Ship Lift | Barnhart Heavy Lift Cranes Barge Loading & Marine Logistics
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160-Foot Conveyor Lift and Set | Barnhart Project Spotlight
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Custom Tools and Strand Jacks: Solving a Nuclear Outage Challenge
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Barnhart’s Big Lift: Semiconductor Mega-Project
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Barnhart’s 380K lbs Generator Transport Across 1,800 Miles
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Inside the Move: 400,000 Pounds of Engineering Precision
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Advantages of a Cantilevered Approach - Webinar
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Advantages of Laser Scanning in Project Planning
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Alternative Solutions Introducing the Softrac - Webinar
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Crane Considerations in Bridge Building - Webinar
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Floor Loading Considerations - Webinar
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Hydraulic Gantries 101 - Webinar
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Hydraulic Jacking Solutions - Webinar
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Hydraulic Platform Trailer Considerations - Webinar
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Hydroelectric Remove and Replace - Webinar
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Installation Methods for Package Boilers - Webinar
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International Project Logistics -Webinar
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Load Testing - Webinar
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Modular Structures for Rigging and Shoring - Webinar
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Nuclear Feedwater Heater Bundle Remove & Replace – Challenges and Successes - Webianr
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Outrigger Loads & Ground Bearing Pressure - Webinar
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Over-the-Road Heavy Haul Considerations - Webinar
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Overhead Cranes - Webinar
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Principles of Rigging Stability - Webinar
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Project Cargo Barging and Rail Considerations - Webinar
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Proof Testing & Mock-Up Services - Webinar
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Removing Valves, Pumps, & Motors in Tight Confines - Webinar
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Rigging with Temporary Attachment - Webinar
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Single Crane for Blade and Bearing Replacements - Webinar
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Single Crane Tailing Methods - Webinar
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Steel and Aluminum Industry Projects - Webinar
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The Value of a Load Handling Plan - Webinar
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Barnhart Data Center Tools: Safer, Faster Solutions for Complex Installs
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Building the Ultimate Video Display: A 750-Ton Project at Bristol Motor Speedway
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Designing a Cost Effective Solution for Installing Nuclear Feedwater Heaters
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Finding the Best Approach to Replace Stacked Heat Exchangers
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Innovative Engineering: Heat Exchanger Replacement Completed in One Shift
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Installing the World's Largest Four-Sided Video Screen
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Intricate Removal Process of a Nuclear Steam Dryer
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Kiln Swap in Tight Quarters
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More Than Movers and Lifters: Advanced Planning and Engineering
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Safely Tackle Tight Deadlines: Innovative Approach to Offloanding 5,000 Lb Generator
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Smart Planning, Safe Execution: Industrial Screener Swap in California
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Tackling Unplanned Delays with Innovative Solutions: Nuclear Reactor Head Replacement
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The Importance of Planning: Project Planning Saves Valuable Time
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Tight Airspace, Big Lift: Setting HVAC Units
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When Access is Tight, MOCCS Delivers: Pipe Replacement Project
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Restacking a 430 Ton Generator On-Site: Tailling Beam & Telescoping Hydraulic Gantry
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Combining Systems to Move Hard-to-Reach Parts
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Precision Tilt of 430-Ton Power Generator in Tight Clearance
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Taking Down Giants at a Pulp & Paper Mill
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Barnhart's Temporary Overhead Crane System: Fast, Flexible, and Built for Safety
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Heavyweight Champion: Barnhart’s 900-Ton Gantry Debut
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Setting 20 Steel Bridge Girders Over I-55
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The Barnhart Lift Table - Precise and Powerful Lifting
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The Barnhart Push Up Unit System in Action
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500 Ton Slide System: Rotor Separation Project
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Barnhart Modular Lift Tower: Redefining Heavy Lifts with Smarter, Safer Solutions
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Barnhart’s Blade Bar: Single-Crane Solution for Wind Turbine Blade Removal
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Barnhart’s Mega MOCCS: High-Capacity Cantilever Lifting for Confined Spaces
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Innovative Solutions for Removing Hard to Reach Equipment
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Jack, Slide, and Rig 53,000 Pounds: Deaerator Removal Project
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Lifting 45' Long Tanks with a Single Crane and Custom Spreader Bars
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Mini-MOCCS: Barnhart’s Innovative Cantilever Tool for Efficient Rigging
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Movable Counterweight: An Efficient Solution for a Heat Exchanger Shell Replacement Project
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Removing a Wind Turbine Blade with a Single Crane System
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Removing Heavy, Obstructed Parts within Tight Clearance with the MOCCS
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Softrac Weaving Long Cargo Through Narrow Corridors
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Tri-Block Rotation and Reactor Component Transport Across State Lines
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Using the Mega MOCCS for Mega Lifts
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10 Components Moved, 4 Days Saved — Nuclear Success Story
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Critical Motor Remove & Replace with Drastically Reduced Downtime and Cost
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How Barnhart Removed and Replaced a 58' Deaerator Ahead of Schedule
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Innovative Approach for Converter Removal and Replacement
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Innovative Motor Removal with Limited Clearance
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Nuclear Plant Power Increase - Efficient Removal and Replacement of Equipment
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"So let's see what 36 axles and a million pounds looks like..."
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Barnhart’s Goldhofer Platform Trailers: Modular Power for Heavy Transport
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Completing Remove & Replace Days Ahead of Schedule with Custom Engineering
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Going the Distance: Transporting International Cargo Over 1,100 Miles
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Hauling a Huge Rotor Through Small Town Streets
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Hauling and Setting Multi-Story Refinery Modules
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Heaviest Cargo Ever Moved Across Mobile Bay
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How We Simplify Super Heavy Transport - Project Cargo Logistics
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If There's a Will, There's a Way: Transporting Oversized Loads at a Nuclear Power Station
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Italy to Illinois: Transport and Installation of Four Texas Towers
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Massive Coils Travel 49,000+ Accident-Free Miles
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Moving 100+ Ton Components Two Stories High and Ahead of Schedule
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Transport Over Rivers and Roads, Turbine Haul and Installation
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Transporting a Massive Component Through a Snowy Minnesota Town
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Turnkey Solutions for Project Cargo
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Using Custom Solutions for Over the Road Transport | Barnhart Heavy Transport
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